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Flexible Ceramic Pad Heater

FLEXIBLE CERAMIC PAD HEATER 

 

 

Product Description

 

Flexible Ceramic Heaters are high-performance electrical heating elements designed for heat treatment, weld preheating, stress relieving, and temperature maintenance on large metallic components.

These heaters use high-quality nickel-chrome (NiCr) resistance wire as the heating core, ensuring excellent electrical conductivity, thermal stability, and long service life. The heating wire is insulated and protected by high-strength alumina (Al₂O₃) ceramic components, providing superior mechanical resistance, electrical insulation, and outstanding thermal radiation.

All welded joints between the NiCr heating wire and the electrical leads are protected with ceramic sleeves, ensuring reliable insulation and safe operation even under high temperatures. Thanks to their modular design, flexible ceramic heaters can be connected using special connectors and extension cables, easily integrating into industrial temperature control systems for complete thermal treatment setups.

 

Flexible ceramic heaters can be mounted on stainless-steel supports, ceramic insulation pads, or high-temperature magnetic fixtures, depending on the application.

They are ideal for large metal structures, pressure vessels, bridges, high-pressure pipelines, chemical and petrochemical equipment, and other metallic components requiring localized and uniform heating.

 

 

Main Applications

 

1. Weld preheating of joints, pipes, and metal structures

2. Localized heat treatment and post-weld stress relief

3. Heating of towers, pressure vessels, exchangers, and valves

4. Industrial chemical and petrochemical pipe heating

5. Temperature maintenance for molds, tanks, and machinery

6. Drying and heat processing in workshop or on-site operations

 

 

General Technical Specifications 

 

Parameter

Value / Description

Rated voltage

80V / 110V / 220V / 380V (depending on model)

Heating element

Nickel-Chromium (NiCr) alloy wire

Insulation material

High-purity Alumina Ceramic (Al₂O₃)

Maximum operating temperature

Up to 1050 °C

Power density

2.0 – 6.0 W/cm²

Flexibility

High – adaptable to flat or curved surfaces

Connection type

Industrial connectors or ceramic terminals

Joint protection

Fully covered with ceramic components

Mounting options

Stainless-steel supports, ceramic or magnetic pads

Resistance tolerance

±10%

Controller compatibility

Fully compatible with automatic temperature controllers

 

 

Technical Specifications – Flexible Ceramic Pad Heaters (LCD Type. We Welcome Custom Orders)

 

Model

Operating Voltage (V)

Power (kW)

Maximum Temperature (°C)

Heating Area (mm)

LCD-220-25

220

10

1050

660 × 330

LCD-220-50

220

10

1050

1320 × 165

LCD-220-100

220

10

1050

2645 × 82.5

LCD-220-13

220

10

1050

345 × 640

LCD-220-16

220

10

1050

430 × 520

LCD-220-32

220

10

1050

860 × 260

LCD-220-64

220

10

1050

1720 × 130

LCD-110-24

110

5

1050

630 × 165

LCD-110-48

110

5

1050

1260 × 82.5

LCD-110-12

110

5

1050

315 × 330

LCD-110-16

110

5

1050

430 × 250

LCD-55-20

55

2.5

1050

530 × 82.5

LCD-55-10

55

2.5

1050

265 × 165

 


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